The Material Handling Blog

Despite the high value and need, it’s not uncommon for warehouse automation system maintenance to be trimmed from a company’s budget and priority. Outsourcing is one way to keep maintenance costs down but still protect your operation. In this post, we look at how.

A PLC or programmable logic controller is the “brain” for any automatic application. The PLC program is what provides and gives signals to any automatic system. Quite simply, without the “brain” the application wouldn’t work; therefore, it is of upmost importance to make sure that it is taken care of and maintained. It needs to be stored in its recommended environment and preventative maintenance (PM) should be completed as recommended.

Maintenance in the material handling industry can be put into four distinct categories: Reactive, Preventive, Predictive or Reliability Centered Maintenance practices. No matter if you have just a small conveyor system or a multimillion dollar fully automated distribution center you will have to perform maintenance activities to keep the equipment running. For each method, there are pros and cons.

Even the best designed system isn't perfect, so having a reliable support system in place is vital to the success of a high performing business.

Downtime can be one of the most expensive costs to a business. Minutes and even seconds are critical in a high volume facility. Almost every machine in the industry will come with some type of preventive measures to ensure it runs smoothly. Take the time and COMPLETE your PM checks.

Have you ever driven down the highway and noticed someone standing along the roadside next to their automobile, waiting for road service? You glance down and see they have a flat tire and NO SPARE! What has this down time cost them?

Whether you require conveyor system spare parts, robotic spare parts, or other spare parts inventory, having those critical items on hand is key to keeping your material handling system at maximum uptime.

We’re hearing more and more from material handling and packaging automation facilities that having spare parts on hand is a luxury they can’t afford. But what is your facility sacrificing if your production line comes to a screeching halt when a component fails?

There are several ways an industrial robot can wear out sooner than intended. On average, most companies plan to get more than eight years of service out of a robot. However, some companies have robots that are still running after nearly 20 years. What causes some companies to get more or less use out of their robots?